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A Few Of Advancements In Carbide Inserts Coming From Iscar From Over The Last Decade

Iscar is introducing a brand new unique milling system that includes tangential, clamped, butterfly-shaped LNKX carbide inserts. The butterfly-shaped insert has noteworthy advantages in comparison to the current flat, square shapes. The new design has more cutting edges, positive rake face, decreased cutting forces resulting in elevated performance. The carbide inserts are screw-clamped on the edge of various milling cutter types, providing unmatched conditions also for heavy-duty applications with superior surface quality, saving several other finishing operations. End mills are presented for 90 degree shoulder milling and for facing with 45 degree lead angles.

Each carbide insert has eight cutting edges, 4 for right-hand and 4 for left-hand cutting, improving the economy of use. The two, toward-center-slanted cutting edges furnish on one side strong and exact clamping of insert in the tool body, and on the other side, the positive axial rake angle. The usefulness of this positive axial rake composition reduces the cutting forces due to softer cut and easier penetration into the material, as well as changing force direction which is mandatory for use on up-to-date machining centers with pallet systems less rigid than on the classical transfer lines.

In common applications like in the auto industry, the depth-of-cut is less than thirty thousandths of an inch providing the use of all 8 cutting edges of the Tangmill carbide inserts. Furthermore, in the automotive industry it is normal to use a pair of cutters, one for right- and one for left-handed operations, which means that all 8 cutting edges of the Tangmill inserts can be implemented.

New ISCAR UPGRADES for Fast Metal Removal

Recent advancements coming from the headquarters of Iscar, delivering the new Upgrade movement, which guarantees that they are looking to the future. The new Upgrade movement, proposed to be released at the end of year 2008, will offer completely new tools for milling, turning, hole making and multifunction operations, complementing the FMR (Fast Metal Removal) tool families with one aim in mind - to enhance productivity on the shop floor and to boost profits.

Iscar's focal point for this year, with no doubt, are the new coatings, new substrate combinations, new cutting edge geometries, new sizes, new tangential clamping mechanisms and new coolant nozzle functionality. Iscar's future trends unite new carbide insert grades for effectual and cost-effective machining, more cutting edges to each insert and upper-level tangential clamping systems which will significantly diminish the cutting tension. The launching of the AL-TEC, PVD coating largely for nodular cast iron, a-TECH, CVD coating principally for grey cast iron and the DO-TECH, dual CVD PVD coating for enhanced strength will refashion the way manufacturers machines cast iron. In addition, Iscar producing mini inserts is an alternative direction within the Upgrade movement, referring to reducing the sizes of the Tangmill carbide inserts into Minitang, in order to assist fine pitch configuration which will accelerate feed rates. In addition, the compact size of the carbide inserts and their tangential position in the pockets make possible a much larger core diameter, in terms of tool configuration, when compared to traditional radially positioned inserts.

Iscar Announces A Revolutionary Line Of Slitting Cutters Applying Tang-Grip Technology And The Durability Of Sumo Tec Grades
Iscar now offers a family of high-performance slitting tools that combine the convenience and security of Tang-Grip clamping with the added durability of the new Sumo Tec insert grades. The concept, already proven successful in Tang-Grip parting tools, has now been extended to slitting cutters.

Iscar Adds Their Latest Innovations To A Extended Line Of Outstanding Hole Generating Solutions
Iscar recently released several different drilling innovations to meet their customers needs. These new products are Sumocham Drill, DR-DH and Deep Drills. Drawing off of their experience Iscar has come up with new and innovative ways to increase productivity for the end user.

Many Advancements Have Multiplied Iscar's Line Of Indexable Endmills For Elevated Productivity
Helido-Upfeed 04 Two years ago Iscar introduced the extremely efficient H600 indexable endmill line, based on conceptually new Helido-Upfeed double sided inserts with 6 cutting edges. The first insert launched was the H600 WXCU 0806..., which was designed for milling cutters in the diameter range of 50 to 125 mm.

Revolutionary End Mills From Iscar Will Increase Productivity While Reducing Costs
Manufacturers and die & mold shops can banish chatter problems in numerous milling operations with Iscar's new Chatterfree end mills. The cutters' variable-pitch flute pattern eliminates harmonic vibration, the primary source of chatter. This enables faster cutting and finer finish in rough or finish slotting, shoulder milling and cavity milling.

Completely New Tools And Carbide Insert Compositions From Iscar To Better Maximize The Machining Method
Iscar is introducing Penta 34 carbide inserts with a new PB chipformer. The PB chipformer features a single cavity with a positive rake, neutral shoulder angle, and a honed edge. It is actually a C-type chipformer with a different frontal edge.

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