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The Latest In Carbide Endmill Designs In A Long And Successful Line From Iscar

Manufacturers and die & mold shops can eliminate chatter problems in countless milling operations with Iscar's revolutionary Chatterfree carbide endmill. The cutters' variable-pitch flute pattern annihilates harmonic vibration, the foremost source of chatter. This empowers faster cutting and finer finish in rough or finish slotting, shoulder milling and cavity milling. In addition, customers also report longer edge life due to reduced chatter. The chatter-free feature is available in both solid carbide endmills and tips in Iscar's MULTI-MASTER replaceable-tip line. Diameter range is 6 to 20mm for the solid carbide endmills, and 8 to 20mm for MULTI-MASTER tips. These unique endmills are perfect for reduced power machines with ISO40 or BT40 adaptations. The solid carbide construction can manage full slot machining up to 2xD. Depth capability on the replaceable-tip variant is more limited since the active length is shorter. In full slotting applications on alloy steel, the solid carbide version conveniently handles 0.03-0.05 feed rates at 180-220mm/min surface speed and 2xD depth of cut.

FINISHRED - Revolutionary Solid Carbide Endmills

Iscar is releasing the EFR.. B44 and the MM EFS.. Finishred a innovative solid carbide endmill family. The Finishred carbide endmill is a blending of both roughing and finishing endmills in a single tool. Roughing endmills remove material from work pieces more quickly and effectively than typical endmills. However, roughing endmills leave grooves on the machined surface. Consequently, after using a roughing endmill, a finishing endmill has to be used in order to obtain a smooth surface finish. This means time-consuming tool change, setup time and inevitably of maintaining 2 endmill types in the inventory.

Features of the Finishred Endmills:

The EFR.. B44 and the MM EFS.. endmills feature 4 flutes with 45 degree helix, two serrated flutes and 2 continuous flutes.

The cutting edges of the finishing flutes are radially further from the tool axis than the cutting edges of the serrated flutes. The finishing flutes remove the grooves caused by the roughing flutes, leaving a smooth surface finish.

The tool is fully effective and enables running at rough machining parameters, ending in finish surface quality.

The exceptional tool design lessens vibration at high load applications.

The tool generates short and long chips simultaneously. This chip mixture is evacuated more efficiently than each individual chip type, an excellent solution in slotting and cavity milling applications.

The Finishred is also available with the Multi-Master indexable milling head option which combines the Finishred features with the benefit of little setup time, no regrinding costs and the broad range of shank and extension choices are available for the Multi-Master milling heads.

A single tool replaces the roughing and finishing endmills; therefore lowering stock.

Tool change and setup time can be discarded.

An extra tool position is gained on the machine

New Chip Splitting Solid Carbide Endmills for High Metal Removal Rates

ISCAR is introducing the ECP-3/4L family of chip splitting endmills. The new endmills are attainable with 3 and 4 38 degree flutes in grade IC900. They feature 2xD and long shanks with downsized neck diameter, which enable machining along high shoulders, at high feeds. These endmills, due to their chip splitting function and force distribution can be used very effectively on low power machines (CAT40/BT40/ISO40). The serrated cutting edge features flat peaks which leave a better surface finish, in comparison to the current rougher carbide endmill. The ECP endmills are suggested for machining austenitic and martensitic stainless steel, at up to 2xD depth of cut. They can be used on alloyed steel as well. All of the preceding tests conducted at several customers' locations showed superb results.

Many Advancements Have Multiplied Iscar's Line Of Indexable Endmills For Elevated Productivity
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Iscar Recently Made Public Several Brand New Lines To Enlarge Their Family Of Milling Tools
Iscar recently released a new family of High Speed Milling adjustable endmills and facemills that will improve milling of aluminum, non-metallics, cast iron and hardened steel. This should prove especially useful in the automotive and aerospace industries.

Revolutionary End Mills From Iscar Will Increase Productivity While Reducing Costs
Manufacturers and die & mold shops can banish chatter problems in numerous milling operations with Iscar's new Chatterfree end mills. The cutters' variable-pitch flute pattern eliminates harmonic vibration, the primary source of chatter. This enables faster cutting and finer finish in rough or finish slotting, shoulder milling and cavity milling.

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